Pallet transfer systems are frequently utilized in a wide range of manufacturing and automation applications. Any piece of equipment used to transport pallets throughout an automated system is referred to as a pallet transfer system. Pallet stacks, single empty pallets, and pallets with goods can all be moved by them.
The technologies help free up employees and forklifts so they can perform more difficult tasks by eliminating repetitive labor. Pallet transfer systems are particularly helpful in removing finished pallets from robotic product stacking cells because the presence of an operator would prevent the cell from operating whenever a pallet is finished in these cells.
There are several ways of conveying pallets automatically:
- Chain conveyor
- Roller conveyor
- T-cart system
Every system has its pros and cons, which should be analyzed closely while designing.
Top Industries, a US-based company has been offering customized solutions for a pallet transfer system for many industries and warehouses where this system is highly needed to increase the efficiency of their operation.
Since every production facility is distinct, a new solution can be needed. When choosing equipment for your business to move loads from one pallet to another, keep the following 3 requirements in mind.
- Mobile versus stationary
Both mobile and stationary pallet transfer systems take into account particular process requirements. Mobile units have got a certain mechanism with electric control that can make it easy to transfer them from one location to another.
Some production facilities might not be able to dedicate space for a pallet exchanger due to a lack of available space.
Given that it doesn’t require a certain amount of floor area, a transportable unit might be the best choice for these institutions.
For facilities with space and a lot of load transfers, a stationary machine might be more beneficial.
- Push button or automatic
The level of automation available with stationary pallet transfer systems ranges from basic push-button controls to a certain automatic system.
An operator must use a control panel to manually operate each motion with a push-button machine, whereas a single button press activates an automatic unit.
The frequency of pallet transfers or how many pallets must be moved in a given amount of time, determines what level of automation is suitable for your business.
When using this automatic pallet transfer equipment, the operator places the load on the platform and initiates the cycle by pressing a button or pulling a cable.
- Inline pallet exchangers
An inline unit might be the best choice for operations with high volume and where efficiency is crucial. To start the cycle, an operator only needs to place a load on a conveyor and click a button. The inline system automatically distributes the fresh pallet, moves the load, and collects the used pallet.
Pallet exchangers can be fully automated by integrating automated storage systems, stretch wrappers, and conveyors, which will increase productivity, safety, and efficiency.
There are several factors involved to decide the ideal solution for pallet exchange. Load types and frequency, product configurations, and pallet dimensions all need to be taken into consideration.
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